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Vertical and Horizontal Cladding Station
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Vertical and Horizontal Cladding Station

This model is compact design, saving space and powerful. Internal and external bore, flat surface cladding and two holes 90-degree cross-section cladding are standard functions. We also provide multiple 90-degree cross-hole section, sphere borehole, multi-position one-time automatic cladding, workpiece pre-heating system, workpiece air cooling system and other optional functions, specifically according to the commercial contract options to determine the cladding function block of the whole machine.

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The compact type vertical & horizontal cladding station is designed for oil and gas, chemical, valve manufacturing, pressure vessels and other industries. Requirements of products with a variety of shapes can be met. This model can be used for precision welding of corrosion-resistant and wear-resistant materials.

With compact design, this model is space-saving and powerful. Configured with the basic functions of internal and external surface together with flat surface welding, this mode also boasts optional functions such as two holes 90-degree crossing intersection surface cladding, multi-bore intersection surface automatic welding, workpiece pre-heat system, workpiece cooling system, etc.

The cladding station is using TIG hot wire welding process. Suitable for automatic welding of carbon steel wire, stainless steel wire, nickel-based alloy wire, wear-resistant welding wire and other materials.

This model FIT-VHS-1600-3000 is tailored for pipe welding with 3m length and 1600mm diameter.The welding depth can achieve 3000mm. This machine includes vertical and horizontal positioners. The size of job for vertical machine: Diameter 1.4m, length 1.4m. The size of job for horizontal machine: Diameter 1m-1.6m, length 3m.

 

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Product parameter table:

1

Type of Power Source

DC Type Inverter

2

Weld Current

Duty Cycle(40℃)

5~450A

450A 80%; 420A 100%

3

Hot wire current

Duty Cycle(40℃)

5~150A

150A 60%; 100A 100%

4

Open circuit voltage

80V

5

Input Voltage

3×400V(-25%+20%) 50/60Hz

6

Input Power

35KVA

7

Inverter Cooling

Air cooling

8

Display

5.7” TP screen handheld interface /

12” TP screen Industrial computer on control cabinet

9

Data setting method

Touch panel setting

10

Fault detect

Work piece short circuit,over temperature protection,over current protection,over voltage protection,water shortage protection, lack of gas protection, power error, arc failure.

11

Torch Cooling

External Constant Temperature Circulating Water Cooling

12

Cooling water volume

6L

13

Manufacture Standard

GB15579-2004

14

Insulation Safety Level /Standard

H/IP23

15

Cladding capacity

Vertical Size: ф50~1200mm; Height up to 1500mm,

Horizontal ID: Ф168~610mm Length up to 3M

16

AVC Accuracy

±0.2V

17

Recommend Peak Current

150~280A

18

Recommend Base Current

100~200A

19

Recommend Voltage

8~16V

20

Tungsten Dia.

3.2mm

21

Wire Dia.

1.0~1.2mm

22

Single Layer Thickness

1~3mm

23

Recommend gas flow rate

12~20L/min

24

Arc-starting

HF/Contact

 

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Applications:

Pipe rings, Fittings, Flanges, LR bends, Valve Bodies, Valve Balls, Risers, Well head block tree valves, Pressure Vessel Components, Nozzle, Dished ends, etc.

 

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SYSTEM CONTROLLER AND REMOTE CONTROLLER

WO-ACS SERIES SOFTWARE base on

  • Touch & retract
  • Online adjust
  • AVC-Arc Voltage Control
  • Actual value visualization
  • Remote support
  • Bore-to-bore
  • Data Logge

 

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