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Gtaw+Saw Butt Welding Station

FIT-FAB-II-S-12M is a dual-purpose pipeline prefabrication welding station for argon arc and submerged arc. It is suitable for carbon steel, stainless steel, nickel-based alloy, cladding composite materials and other types of pipeline materials.

Overview
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Stability, efficiency, innovation and integrity are the principles that FITco adheres to. Our design principle is to ensure the stability of the equipment first, so we choose international first-class controllers, electrical components, welding power sources.Our equipment adopts the most advanced and most stable digital communication protocol Ethernet/IP, which ensures the stability and timely of the equipment internal communication, also reserves the most reliable interface and the most convenient communication protocol for users to achieve factory-level digitalization in the future. Ethernet/IP can be easily realized in the TCP/IP communication protocol information and data inter working, laying a solid foundation for the realization of real industry 4.0 and smart factory!

Fitco has grown and developed from a cladding and prefabricated products manufacturing plant, from the equipment maintenance department of the product manufacturing plant to a professional cladding and prefabrication equipment manufacturer, so we are more familiar with the problems that users may encounter, in addition to the equipment itself, our familiarity with the welding process is much higher than our competitors。

Key Parameters:

Item		Technical Parameter
Input Voltage		380V±10% 50±1Hz Three-phase Five-wire
Environment Temperature		-20℃~50℃
Workpiece Specification	Pipe Diameter	Φ200~1000mm




	Length	1000mm~12000mm
	Material	Carbon steel, alloy steel, stainless steel, low temperature steel, cladding composite materials, etc.
Bevel Angle Requirement		Groove form V. Double V-shaped. U-shaped. I-shaped. Narrow gap U-shape, bevel angle 3~ 37.5°
Weld Form		Various pipe sections butt girth weld seams and insert internal and external fillet weld seams, such as pipe - pipe, pipe - elbow, pipe - flange, pipe - tee, pipe - reducer, flange - pipe - flange, flange - elbow, etc. Flanges include: high neck flanges and flat welded flanges
Welding Operating Machine	Column	Effective stroke: 3000 mm
		Drive mode: servo motor + trapezoidal screw, linear guide rail
	Boom	Effective stroke: 2000 mm
		Drive mode: servo motor + ball screw, linear guide rail
	Base	Size : 1000 mmx1000mm
		Drive mode: frequency converter + roller + steel rail
Drive System	Drive Mode	Servo motor, reducer and roller drive the tube to rotate.
	Load Capacity	Vertical bearing weight: 5 tons
	Max. Torque	≥2000N.m
	Slewing speed	0.05-2rpm, Stepless adjustable (3KW servo motor drive)
Control System	Control Software	Apply Rockwell PLC control and Pro-Face hand operator HMI interface, the control software includes 10 sets of mature welding process programs, and the maximum storage of 50 sets of welding process programs.
	Remote Control	Pro-Face/Delta hand operator HMI interface.
	Password	The control system can manage passwords to distinguish user permissions.
	Auto save and power failure memory	The system has automatic saving and power failure memory function, which can prevent the risk caused by power failure.
Welding Power Source		Phoenix 650 puls argon arc, carbon dioxide shielded welding and submerged arc three-in-one welding power source with EtherNet/IP digital communication protocol produced by EWM
Welding Parameter Setting Range		Workpiece speed 0-1000mm/ min, groove depth 5-30mm, welding swing 0-20mm, swing speed: 0~300mm/min, left and right stay about 0-3s. Presets and fine-tuning are available.

Welding Power Supply System

1.Phoenix 650 puls argon arc, carbon dioxide shielded welding and submerged arc three-in-one welding power source with EtherNet/IP digital communication protocol produced by EWM of Germany is used. GTAW: welding current: 5A-550A, duty cycle (40°C): 420A 100%; GMAW: welding current: 5A-550A, duty cycle (40°C): 420A 100%; SAW: welding current: 20A-650A, duty cycle (40°C): 590A 60%, 500A 100%.

2.The device is equipped with TETRIX 200 SMART HOT WIRE power source from EWM.

3.The independently developed water-cooled automatic GTAW welding gun has a rated current carrying capacity of 300A, which is durable and has good protection effect.

Camera Monitoring System (Optional)

The welding monitoring camera uses the special camera for strong light monitoring developed by our company. It is suitable for various industrial strong light monitoring occasions and can be used for various welding (MIG, MAG, GTAW, plasma, laser) arc strong light visual monitoring. The camera can clearly observe the dynamic changes in the arc light. With the relevant monitoring equipment system, operators in some special dangerous jobs can be liberated, and operators can clearly observe the operation situation even if they are far away from the dangerous area.