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Endless Torch Rotate Cladding Station

Thanks to the intelligent iClad 300 system control, components with multiple boreholes and different borehole angles can be welded as standard.
Job sizes for ETR range from 38 to 3000mm in diameter and less than 3000mm in height. (ф38~ф3000mm, height up to≤3000mm)
All components are from well-known brands, such as EWM power source, Rockwell AB PLC, HIWIN, Proface remote control, Schneider and others.

Overview
Recommended Products

FITco is honored to provide model XHL-ETR cladding station which is designed for heavy and complex shaped products for oil & gas, chemical, valve manufacturing, pressure vessels and other industries, the welding torch is designed as endless rotation which can meet the requirements of a wide range of different shape products.

Fitco can specially design and produce the tig welding equipments according to clients' requirements.

Heavy and complex component welding is always a huge challenge. This is where the advantages of the FITco ETR system come into play, thanks to intelligent Fitco i-CLAD 300 control system, this model features multiple holes and standard welding of components of different angle and sizes.

The automatic alignment function significantly reduces the time required to manually find centers for traditional heavy components.

With compact design, this model is space-saving and powerful. Configured with the basic functions of internal and external surface together with flat surface welding, this mode also boasts optional functions such as two holes 90-degree crossing intersection surface cladding, multi-bore intersection surface automatic welding, workpiece pre-heat system, workpiece cooling system, etc.

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Equipment Key Components:

Mechanical System: Heavy-duty cross operator, 3D CNC motion control column & Booms, workpiece placement platform, automatic water-cooled endless rotating welding torch, Optional Servo Control Rotating Table

Automatic welding control system: welding motion control system, welding power supply, water cooling system and cabinet air conditioning.

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Product parameter table:

1	Type of Power Source	DC Type Inverter
2	Weld Current Duty Cycle（40℃）	5～450A 450A 80%; 420A 100%
3	Hot wire current Duty Cycle（40℃）	5～200A 200A 60%; 100A 100%
4	Cladding Capacity	1.3kg/H
5	Occupied Area	20m2
6	Open circuit voltage	80V
7	Input Voltage	3×400V（-25%+20%） 50/60Hz
8	Input Power	35KVA
9	Inverter Cooling	Air cooling
10	Displayer	5.7” screen Chinese/English displayer
11	Data setting method	Touch panel setting
12	Display	Touch screen/Panel/Bilingual real-time parameter display
13	Fault detect	Work piece short circuit，over temperature protection，over current protection，over voltage protection，water shortage protection, lack of gas protection, power error, arc failure,servo error.
14	Torch Cooling	External Constant Temperature Circulating Water Cooling
15	Cooling water volume	15L
16	Cladding capacity	Size: ф38~ф3000mm; Height up to ≤2500mm
17	AVC Accuracy	±0.2V
18	Recommend Peak Current	150~280A
19	Recommend Base Current	100~200A
20	Recommend Voltage	8~16V
21	Tungsten Dia.	3.2mm 4.0mm (Optional)
22	Wire Dia.	1.2/1.6mm 1.0mm (Optional)
23	Single Layer Thickness	1~3mm
24	Recommend gas flow rate	12~20L/min
25	Arc-starting	HF/Contact
26	Manufacturing standards	GB 15579.1to10 Arc Welding Equipment JB/T 6965-1993 Welding Operator's Frame GB/T 1184-1996 《Shape Given Position Tolerance》 GB/T 10089-1988 Garden Cochlear Wheel, Worm Accuracy GB/T 25295-2010 Guidelines for the Safety Design of Electrical Equipment GB6988-86 Electrical Mapping
27	Insulation safety rating / standard	H/IP23

Application Products
Pipe rings, Fittings, Flanges, LR bends, Valve Bodies, Valve Balls, Risers, Well head block tree valves, Pressure Vessel Components, Nozzle, Dished ends, etc.

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