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TIG+MIG Butt Welding Station
Our equipment adopts the most advanced and most stable digital communication protocol Ethernet/IP, which ensures the stability and timely internal communication of the equipment, but also reserves the most reliable interface and the most convenient communication protocol for users to achieve factory-level digitalization in the future.
- Overview
- Recommended Products
- Touch & retract
- Online adjust
- AVC-Arc Voltage Control
- Actual value visualization
- Remote support
- Bore-to-bore
- Data Logge
FIT-FAB-I-S-12M is an argon arc welding workstation, it is specially developed for butt welding of large-size steel pipes and fittings (steel pipes, elbows, flanges, tees, changing diameters, etc.). Application range 1-12m length steel pipe and flange /1.5 elbow/tee/variable diameter of the outer ring joint argon arc butt welding; Applicable workpiece diameter Φ200mm ~ 1000mm.
The workstation uses a fixed chuck rotary drive clamping mechanism to drive the rotation of the steel pipe, four groups of mobile roller to drag the pipe fitting, the walking welding frame move to the butt welding position, the welding gun by the module swing, tracking to realize the butt welding of pipes and flanges, elbows, tees, changing diameter.
Product parameter table:
|
Item |
Technology Parameter |
|
|
Input Voltage |
380V±10% 50±1Hz Three-phase Five-wire |
|
|
Welding Power Supply |
Phoenix 650 puls TETRIX 200 SMART HOT WIRE |
|
|
Welding Processes |
GTAW: Weld Currency: 5A-550A Duty Cycle（40℃) : 420A 100% |
|
|
GMAW Weld Currency: 5A-550A Duty Cycle（40℃) : 420A 100% |
||
|
SAW Weld Currency: 20A-650A Duty Cycle（40℃) : 60% 590A; 100% 500A |
||
|
Environment Temperature |
-20℃~50℃ |
|
|
Workpiece Specification |
Pipe Diameter |
φ63~610mm |
|
Wall Thickness |
3~70mm |
|
|
Length |
200~6000mm |
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|
Material |
Carbon Steel, Alloy Steel, Stainless Steel, Low Temperature Steel, Cladding Piping Spool Products. |
|
|
Bevel Angle Requirement |
Groove form V, Double V-shaped, U-shaped Type, I Type, Narrow gap U-shape, Bevel Angle 3~ 37.5° |
|
|
Weld Form |
Various pipe sections butt girth welds and insert internal and external fillet welds, such as pipe - pipe, pipe - elbow, pipe - flange, pipe - tee, pipe - big(small) head, flange - pipe - flange, flange - elbow, etc. Flanges include: hub flange and flat welded flanges. |
|
|
Equipment Structure Form |
Split type: Three-jaw self-centering chuck drive mechanism is completely separated from the welding operator, and can walk along the track electrically to facilitate the tube loading and unloading, forward and backward. |
|
|
Welding Operating Machine |
Column |
Effective stroke Drive mode: servo motor + trapezoidal screw+ linear guide rail |
|
Beam |
Effective stroke Drive mode: servo motor + ball screw + linear guide rail |
|
|
Chassis |
Size Driving mode: frequency converter + roller + rail |
|
|
Drive System |
Drive Mode |
Servo motor, reducer, chuck drive the tube rotation. |
|
Load Capacity |
Vertical weight 2 tons, eccentric weight 100kg. |
|
|
Max. Torque |
≥2000N.m |
|
|
Rotating Speed |
0.05-2rpm，Stepless adjustable (3KW servo motor drive) |
|
|
Chuck Center Height |
≤1000mm |
|
|
Control System |
Control Software |
Rockwell PLC control and the control software includes 10 sets of mature welding process programs, and the maximum storage of 50 sets of welding process programs. |
|
Remote Control |
Pro-Face Manual operator HMI dialogue interface. |
|
|
Password |
The control system can manage passwords to distinguish user permissions. |
|
|
Auto save and power failure memory |
The system has automatic saving and power failure memory function, which can prevent the risk caused by power failure. |
|
|
Welding Parameter Setting Range |
Workpiece rotating speed 0-1000mm/ min, bevel length 5-30mm, welding swing 0-20mm, swing speed: 0~300mm/min, left and right stay about 0-3s,presets and fine-tuning are available. |
|
Welding Power Supply System:
· Argon arc power supply TETRIX 452 DC DC pulsed argon arc welding power supply produced by German EWM company. The welding machine has good mechanical characteristics, stable and reliable continuous operation, and its pulse function meets the technical requirements of surfacing welding.
· TETRIX 200 SMART HOT WIRE power supply from EWM is used.
· Self-developed water-cooled automatic TIG welding torch, rated current carrying capacity 300A, durable, good protection effect.
· It has good arc stability at both high arc voltage and low arc voltage.
· Power supplies designed for communication using most standard protocols such as TCP/IP (LAN), CAN, etc., can communicate directly with a PLC.
SYSTEM CONTROLLER AND REMOTE CONTROLLER
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