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KunShan Faith Han Intelligent Technology Co., Ltd.(Fitco)is honored to provide model FIT-VCS -IV-E compact type vertical cladding station which is designed for oil and gas, chemical, valve manufacturing, pressure vessels and other industries. Requirements of products with a variety of shapes can be met. This model can be used for precision welding of corrosion-resistant and wear-resistant materials.

With compact design, this model is space-saving and powerful. Configured with the basic functions of internal and external surface together with flat surface welding, this mode also boasts optional functions such as two holes 90-degree crossing intersection surface cladding, multi-bore intersection surface automatic welding, workpiece pre-heat system, workpiece cooling system, etc. For final function blocks of your machine, please refer to commercial contract options.

The cladding station is using TIG hot wire welding process. Suitable for automatic welding of carbon steel wire, stainless steel wire, nickel-based alloy wire, wear-resistant welding wire and other materials.

Key Parameters:

1.Key Parameters:

1

Type of Power Source

DC Type Inverter

2

Weld Current

Duty Cycle (40℃)

5~450A

450A 80%; 420A 100%

3

Hot wire current

Duty Cycle (40℃)

5~200A

200A 60%; 100A 100%

4

Cladding Capacity

1.3kg/H

5

Occupied Area

12㎡

6

Open circuit voltage

80V

7

Input Voltage

3×400V (-25%+20%) 50/60Hz

8

Input Power

35KVA

9

Inverter Cooling

Air cooling

10

Displayer

5.7”screen Chinese/English displayer

Real-time parameter display

11

Data setting method

Touch panel setting

12

Fault Detect

Work piece short circuit, over temperature protection, over current protection, over voltage protection, water shortage protection, lack of gas protection, power error, arc failure, servo error.

13

Torch Cooling

External Constant Temperature Circulating Water Cooling

14

Overlay Processing

Dia.: φ38 (after cladding) – φ1200mm

Max height for vertical overlay: ≤1500mm

Loading bearing 5 tons

Dia. of turntable 1200mm.

15

AVC Accuracy

±0.2V

16

Recommend Peak Current

150~280A

17

Recommend Base Current

100~200A

18

Recommend Voltage

8~16V

19

Tungsten Dia.

3.2mm (4.0mm Optional)

20

Wire Dia.

1.0/1.2mm (1.6mm Optional)

21

Single Layer Thickness

1-3mm

22

Recommend gas flow rate

12~20L/min

23

Arc Starting

HF/Contact

24

Manufacture Standard

Latest Version of GB15579

25

Insulation Safety Level /Standard

H/IP70

26

Equipment Dimension

3700mmx1700mmx4000mm

 

Welding Power Supply System

  • The welding power supply is powered by Fitco FIT-TIG 400R DC Ethernet/IP Pulse TIG power source. The welding maneuvering characteristics are good, the continuous operation is stable and reliable, and its pulse function meets the process requirements of welding.
  • The Fitco FIT-HW200AC/DC is used.

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Control System:

CLAD 200 is developed by FITco using the world's most advanced technology for the design, manufacture of welding control system, the system uses the United States Rockwell AB PLC system control, combining FITco's development, manufacturing experience in one, with advanced, digital, easy to operate, intelligent, universal, reliability and so on. The operator can set, store, control distributed synchronization during

 

System Features:

Using Rockwell AB's latest generation PLC and servo system control, EtherNet/IP digital communication is used to control and monitor a wide range of input, output and sampling signals in high resolution;

The system uses the Fitco handheld touch screen, the display size 5.7-inch color screen, the interface is simple and easy to operate;

The main electrical components of the equipment are imported brands in Europe and the United States;

Real-time arc length tracking control;

Parameter memory function, can be saved and printed in the welding process;

Real-time display of welding voltage, welding current, hot wire current, wire delivery speed, welding speed, walking distance/rotation angle, and control welding travel, automatic welding;

The operator can manually adjust welding parameters such as current, speed, welding voltage, wire feed speed, hot wire current and whether to fill wire at any time to meet certain special requirements;

The start-stop welding setting, including arc ingestion current, pre-ventilation time, delay wire delivery, arc current, delay stop wire and other settings;

Precisely set the distance between tungsten electrode and workpiece, tungsten electrode touches the workpiece after the promotion to the set value, the arc ingress is high frequency arcing;

Well-improved fault detection system and directly display the fault and troubleshooting guidance methods;

Automatic control system with manual adjustment, automatic welding two ways;

When adjusted manually, each moving shaft can be adjusted separately, and the welding starting point can be set;

The system has a breakpoint memory function that automatically returns to the breakpoint;

The automatic control system can realize three kinds of welding methods, main hole welding, side hole welding and round flat surface welding;

Optional Function feature configuration (the following features only apply when business contracts are included):

Off-line programming and off-line print functions. (This Agreement doesn’t include this function)

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