ETR Cladding ACDC TIG Welder Equipment

We are honored to provide model XHL-ETR cladding station which is designed for heavy and complex shaped products for oil & gas, chemical, valve manufacturing, pressure vessels and other industries, the welding torch is designed as endless rotation which can meet the requirements of a wide range of different shape products. This machine can be used for precision welding of corrosion-resistant materials and wear-resistant materials.

Heavy and complex component welding is always a huge challenge. This is where the advantages of the FITco ETR system come into play, thanks to intelligent Fitco i-CLAD 300 control system, this model features multiple holes and standard welding of components of different angles and sizes. The automatic alignment function significantly reduces the time required to manually find centers for traditional heavy components.

This model is compact design, saving space and powerful. Internal and external bore, flat surface cladding and two holes 90-degree cross-section cladding are standard functions. We also provide multiple 90-degree cross-hole section, sphere borehole, multi-position one-time automatic cladding, workpiece pre-heating system, workpiece air cooling system and other optional functions, specifically according to the commercial contract options to determine the cladding function block of the whole machine.

Automatic welding equipment for the inner wall of the valve uses a non-melting pole pulse TIG hot wire filling wire filling welding process. Suitable for carbon steel wire, stainless steel wire, nickel-based alloy wire, wear-resistant wire, and other automatic welding.

Applications:

• Base material：A105、A350 LF2、A694 F42~F70、AISI 4130、30CrMo，SS304/304L、SS316/316L、SS410、F51、F55，WCB、LCB casting or forged materials;
• Weld Consumables：ERNiCrMo-3、ERNiFeCr-1、ER316L、ER2594、ERCCoCr-E、ERCCoCr-A、ERNi1、ERCuNi wire;
• Clad thickness： 1~3mm/layer，multilayer cladding，standard clad thickness will be 3.2mm, FL+2mm dilution will be less than 5%;
• Quality requirements：Liquid Penetrant Testing as per ASTM E165 & ASTM V requirements. First time yield for intersection surface cladding will be >95%, bore or flat surface cladding will be >98%, ring groove cladding will be >96%。
• Welding process：GTAW hot wire;
• Welding Position：2G or 1G typically.

Technical Parameters:

Application Products
Pipe rings, Fittings, Flanges, LR bends, Valve Bodies, Valve Balls, Risers, Well head block tree valves, Pressure Vessel Components, Nozzle, Dished ends, etc.